Handling Wires And Harnesses

2017 Kia Rio EX, 4D HatchbackSECTION Handling Wires And Harnesses
  1. Secure wires and wire harnesses to the frame with their respective wire ties at the designated locations.
  2. Remove clips carefully; don't damage their locks (A).
    Fig 1: Removing Locks Clips
    G11846473Courtesy of KIA MOTORS AMERICA, INC.
  3. Slip pliers (A) under the clip base and through the hole at an angle, and then squeeze the expansion tabs to release the clip.
    Fig 2: Squeezing Expansion Tabs
    G11846474Courtesy of KIA MOTORS AMERICA, INC.
  4. After installing harness clips, make sure the harness doesn't interfere with any moving parts.
  5. Keep wire harnesses away from exhaust pipes and other hot parts, from sharp edges of brackets and holes, and from exposed screws and bolts.
  6. Seat grommets in their grooves properly (A). Do not leave grommets distorted (B).
Fig 3: Grooves Properly And Grommets Distorted
G11846475Courtesy of KIA MOTORS AMERICA, INC.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.