Bus Bar Repair

1996 Kia Sephia RS, 1.6 3SECTION Bus Bar Repair
  1. Using steel wool, clean bus bar in area to be soldered. Using a heat lamp, preheat glass in repair area to 122-140Β°F (50-60Β°C). Apply resin flux paste on bus bar terminal. Using ice pick or similar tool, position terminal to bus bar and hold in place.
  2. Apply soldering iron to terminal until solder flows. Once solder flows, quickly remove iron to avoid damaging bus bar. DO NOTΒ  use rear window defogger until repair has completely cooled.
RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.