Cooler, EGR: Installation: Installation

2011 Jeep Compass Limited, AWD, StandardSECTION Installation
Fig 1: EGR Body & Gasket
GC0137787Courtesy of CHRYSLER LLC
  1. Clean all gasket mating surfaces.
  2. Install a new gasket (1) onto the EGR body (2).
    Fig 2: EGR Cooler & Bolts
    GC0137786Courtesy of CHRYSLER LLC
  3. Install EGR cooler. Tighten bolts (1) to 9 N.m (80 in. lbs.).
    Fig 3: Identifying EGR Cooler Bolt
    GC0137785Courtesy of CHRYSLER LLC
  4. Install the lower EGR cooler bolt (1). Tighten to 9 N.m (80 in. lbs.).
  5. Install the A/C connector mounting bracket.
    Fig 4: Identifying Upper EGR Cooler Bolt & Bracket
    GC0137784Courtesy of CHRYSLER LLC
  6. Install the upper EGR cooler bolt. Tighten bolt to 9 N.m (80 in. lbs.).
    Fig 5: Identifying Coolant Hoses & EGR Cooler
    GC0137783Courtesy of CHRYSLER LLC
  7. Connect coolant hoses (1) to the EGR cooler (2).
  8. Fill cooling system Refer to Standard ProcedureΒ .
  9. Install engine cover.
  10. Connect the negative battery cable.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.