Continuously Variable Transmission (CVT) (Service Information): Assembly: Assembly

2009 Jeep Compass Limited, EDG, Automatic CVTSECTION Assembly
Fig 1: Externals Exploded View
GC0084462Courtesy of CHRYSLER LLC
1- WASHER 16 - OIL STRAINER
2 - SHIFT LEVER 17 - PLAIN WASHER
3 - INHIBITOR SWITCH 18 - MANUAL LEVER
4 - CVT FLUID FILTER 19 - BUSHING
5 - O-RING 20 - MANUAL VALVE
6 - CVT FLUID COOLER 21 - STEPPER MOTOR
7 - SHIM 22 - LIP SEAL
8 - OUTPUT SPEED SENSOR 23 - SNAP RING
9 - O-RING 24 - VALVE BODY HARNESS
10 - TRANSAXLE 25 - OIL PAN GASKET
11 - PULLEY RATIO LINKAGE 26 - OIL PAN
12 - SPRING 27 - TORQUE CONVERTER
13 - CONTROL VALVE 28 - O-RING
14 - BRACKET 29 - INPUT SPEED SENSOR
15 - O-RING 30 - O-RING
Fig 2: Internals Exploded View
GC0084463Courtesy of CHRYSLER LLC
1 - O-RING 24 - BAFFLE PLATE
2 - SIDE OIL SEAL 25 - DRIVEN SPROCKET (OIL PUMP)
3 - ADJUSTABLE SHIM 26 - BAFFLE PLATE
4 - OUTER RACE 27 - OIL PUMP
5 - REDUCTION GEAR ASSEMBLY 28 - LIP SEAL
6 - OUTER RACE 29 - SNAP RING
7 - ADJUSTABLE SHIM 30 - DRIVEN PLATES
8 - OUTER RACE 31 - NEEDLE BEARING
9 - DIFFERENTIAL ASSEMBLY 32 - SUN GEAR
10 - OUTER RACE 33 - NEEDLE BEARING
11 - FORWARD CLUTCH ASSEMBLY 34 - PLANETARY CARRIER
12 - NEEDLE BEARING 35 - NEEDLE BEARING
13 - SEAL RING 36 - SNAP RING
14 - OIL PUMP COVER 37 - RETAINING PLATE
15 - BAFFLE PLATE 38 - DRIVEN PLATES
16 - BRACKET 39 - DISH PLATE
17 - ADJUSTABLE SHIM 40 - SNAP RING
18 - ADJUSTABLE SHIM 41 - RETAINING PLATE
19 - CONVERTER HOUSING 42 - SPRING RETAINER ASSEMBLY
20 - CONVERTER HOUSING OIL SEAL 43 - REVERSE PLATE PISTON
21 - OIL PUMP CHAIN 44 - DETENT SPRING
22 - DRIVE SPROCKET 45 - TRANSAXLE CASE
23 - THRUST WASHER -
  1. Refer to the exploded views in illustrations as necessary when performing the following steps.
    Fig 3: Pin At Sheave Height Sensor
    GC0084522Courtesy of CHRYSLER LLC
  2. Install the primary sheave (2) with the sheave height sensor, (3) spring and pin (1) into the belt side case.
    Fig 4: Shim Under Sheave
    GC0084525Courtesy of CHRYSLER LLC
  3. Install the secondary sheave positioning shim (3) into the belt side cover.
    Fig 5: Puller & Insert
    GC0084519Courtesy of CHRYSLER LLC
  4. Install Puller 9874 (1) and Insert 8513A, (2) onto secondary sheave.
    Fig 6: Drive Belt
    GC0084524Courtesy of CHRYSLER LLC
  5. Move the secondary sheave (3) close enough to the primary (2) sheave to allow the drive belt (1) to be put around both secondary and primary sheaves.
    NOTE: The drive belt is directional and will need to be installed in the same direction as noted in disassembly. if installed incorrectly failure will occur.
  6. Install the drive belt (1).
    CAUTION: Do not over tighten the compressor tool. Tighten to no more than 7 N.m (50 in. lbs.).
  7. Compress the secondary (3) sheave to the stop.
  8. Install the drive belt (1) around both secondary (3) and primary (2) sheaves.
  9. Install the primary sheave into place.
  10. Remove Puller 9874 and Insert 8513A from the primary sheave.
    Fig 7: Sheave Retaining Bolts
    GC0084518Courtesy of CHRYSLER LLC
  11. Install the bolts (2) that hold both sheaves to the case (1).
    Fig 8: Bolts At Drive Belt Assembly
    GC0084517Courtesy of CHRYSLER LLC
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.