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HOMESERVICE MANUALSJEEP2009COMPASS LIMITED, EDG, AUTOMATIC CVTREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT VARIANT/TRIMSECTION 3 (POWER TRANSFER UNIT)ASSEMBLYASSEMBLY
2009 Jeep Compass Limited, EDG, Automatic CVT

Section 3 (Power Transfer Unit): Assembly: Assembly

2009 Jeep Compass Limited, EDG, Automatic CVTSECTION Assembly
WARNING: This page is about a different variant/trim than selected.
Fig 1: SPOOL SHAFT OUTPUT SIDE BEARING
GC0084412Courtesy of CHRYSLER LLC
  1. Install output side spool shaft bearing using Installer C-3095-A.
    Fig 2: SPOOL SHAFT RING GEAR SIDE BEARING
    GC0084413Courtesy of CHRYSLER LLC
  2. Install ring gear side bearing using Installer 8148.
    Fig 3: RING GEAR
    GC0084409Courtesy of CHRYSLER LLC
  3. Install the ring gear.
    Fig 4: RING GEAR BOLTS
    GC0084408Courtesy of CHRYSLER LLC
  4. Install the new  ring gear bolts and tighten to 74 N.m (55 ft. lbs.).
    Fig 5: INSTALL CARRIER CASE SEAL
    GC0084414Courtesy of CHRYSLER LLC
  5. Install the carrier case seal using Installer 9851 and Handle C- 4171.
    Fig 6: CARRIER RACE HOUSING SIDE
    GC0084407Courtesy of CHRYSLER LLC
  6. Install the shim (3) under the bearing cup (1) in the case side.
  7. Install the bearing cup by hand.
    Fig 7: INSTALL CARRIER COVER INNER SEAL
    GC0084415Courtesy of CHRYSLER LLC
  8. Install the inner seal into the PTU cover using Installer 9852 and Handle C-4171.
    Fig 8: INSTALL CARRIER COVER OUTER SEAL
    GC0084416Courtesy of CHRYSLER LLC
  9. Install the outer seal into the PTU cover using Installer 9853 and Handle C-4171.
    Fig 9: COVER SIDE CUP AND SHIM
    GC0084405Courtesy of CHRYSLER LLC
  10. Install the shim (1) under the bearing cup (3).
  11. Install bearing cup by hand (3).
    Fig 10: SIDE COVER
    GC0084401Courtesy of CHRYSLER LLC
  12. Install the carrier assembly into the case
  13. Install the side cover
  14. Tighten side cover bolts (1) to 23 N.m (17 ft. lbs.).
    Fig 11: INSTALL PINION HEAD BEARING
    GC0084417Courtesy of CHRYSLER LLC
  15. Install the output shaft head bearing on to the pinion shaft using Installer 9714 and a Press.
    Fig 12: INSTALL PINION HEAD BEARING CUP
    GC0084418Courtesy of CHRYSLER LLC
  16. Install the output shaft head bearing cup using Installer 6061 and Handle C-4171.
    Fig 13: OUTPUT SHAFT TAIL BEARING CUP
    GC0084419Courtesy of CHRYSLER LLC
  17. Install the output shaft tail bearing cup using Installer 9855 and Handle C-4171.
    Fig 14: PINION SHAFT SPACER
    GC0084394Courtesy of CHRYSLER LLC
  18. Install the output shaft spacer onto the output shaft.
    Fig 15: OUTPUT SHAFT TAIL BEARING
    GC0084420Courtesy of CHRYSLER LLC
  19. Install output shaft into output shaft housing.
  20. Install output shaft tail bearing on to out put shaft using Installer L-4411.
    Fig 16: OUTPUT SHAFT NUT
    GC0084391Courtesy of CHRYSLER LLC
RENDER: 1.0x

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Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.