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HOMESERVICE MANUALSJEEP1994CHEROKEE COUNTRY, 2D UTILITY, RWD, STANDARDREPAIR AND DIAGNOSIS (SINGLE PAGE)TRANSMISSIONAUTOMATIC TRANSOVERHAUL - AW-4COMPONENT DISASSEMBLY & REASSEMBLYFORWARD CLUTCHCLEANING & INSPECTION
1994 Jeep Cherokee Country, 2D Utility, RWD, Standard

Cleaning & Inspection

1994 Jeep Cherokee Country, 2D Utility, RWD, StandardSECTION Cleaning & Inspection
  1. Clean metal components with solvent and dry with compressed air. Inspect components for damage. Using micrometer, measure clutch disc thickness. Replace clutch disc if thickness is less than .060" (1.52 mm).
  2. Using caliper, measure free length of piston return springs with springs installed in retainer. Replace piston return springs if free length is not .767" (19.48 mm).
    NOTE: Piston return spring free length also includes thickness of retainer.
  3. Ensure check ball in clutch piston moves freely. Apply low air pressure against check ball in clutch piston. Air should not leak past check ball. Replace clutch piston if check ball is defective.
  4. Measure inside diameter of forward clutch drum bushing. Replace forward clutch drum if bushing inside diameter is greater than .948" (24.08 mm).
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.