Rack/Piston & Worm: Reassembly

1987 Jeep Comanche Laredo, 2.5 H, RWD, AutomaticSECTION Reassembly
  1. Install "O" ring and piston ring onto rack/piston using care not to twist them. Install worm into rack/piston until worm is against piston shoulder. Install ball bearings into rack/piston while slowly rotating worm counterclockwise.
    NOTE: See RACK PISTON & WORM ASSEMBLY BALL BEARINGSΒ  table for number of balls to be installed. BE SURE to install light and dark colored balls alternately, as Black balls are .0005" smaller than Silver balls.
  2. Install correct number of balls in ball guide. Bearings in guide must be in sequence with bearings in rack/piston. Hold balls in place with chassis lubricant and install return ball guide assembly into position.
  3. Install clamp and tighten attaching bolts. Alternate light and dark colored balls when installing. See Fig 1 Insert rack/piston arbor into rack/piston until it contacts worm. Maintain pressure on arbor, and back worm out of rack/piston. DO NOTΒ  allow ball bearings to drop out of circuits.
RACK PISTON & WORM ASSEMBLY BALL BEARINGS

Application Rack/Piston Guide
Jeep 18 6
Fig 1: Installing Ball Bearing into Rack/Piston Assembly
G30543
RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.