Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSJEEP1986WRANGLER L6-258 4.2L VIN C 2-BBLREPAIR AND DIAGNOSISPOWERTRAIN MANAGEMENTEMISSION CONTROL SYSTEMSTHERMOSTATIC AIR CLEANERDESCRIPTION AND OPERATION
1986 Jeep Wrangler L6-258 4.2L VIN C 2-bbl
Thermostatic Air Cleaner: Description and Operation
1986 Jeep Wrangler L6-258 4.2L VIN C 2-bblSECTION Description and Operation
Fig. 27 TAC system:
Fig. 28 Air cleaner with trap door:
A vacuum operated duct valve with a thermostatic bi-metal switch, Fig. 27, is used on some installations. The valve in the duct assembly is in an open position when the engine is not operating. When the engine is operating at below normal operating temperature, manifold vacuum is routed through the bi-metal switch to the vacuum motor to close the duct valve allowing only heated air to enter the air cleaner. When the engine reaches normal operating temperature the bi-metal switch opens an air bleed which eliminates the vacuum and the duct valve opens allowing only cold air to enter the air cleaner. During periods of acceleration the duct valve will open regardless of temperature due to the loss of manifold vacuum. On Cherokee, Comanche and Wagoneer, a reverse delay valve provides approximately 100 seconds delay before allowing vacuum to close the trap door.
An air cleaner trap door is used on Inline six cylinder engines and is spring loaded to close off the air cleaner and carburetor when the engine is not operating. The door is actuated by a vacuum motor, so that when the engine is started, intake manifold vacuum opens the door allowing air to enter the air cleaner, Fig. 28.
A reverse delay valve is installed in the vacuum line to prevent the trap door from closing during low engine vacuum periods (such as engine acceleration). The valve also prevents abrupt closings of the trap door when the engine is turned off by gradually permitting atmospheric pressure to enter the vacuum line.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.