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HOMESERVICE MANUALSISUZU2006ASCENDER S, 5.3 M, 4WDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 290 (COLLISION REPAIR)REPAIR INSTRUCTIONSOUTER WINDSHIELD FRAME PILLAR SECTIONINGINSTALLATION PROCEDURE
2006 Isuzu Ascender S, 5.3 M, 4WD

Installation Procedure

2006 Isuzu Ascender S, 5.3 M, 4WDSECTION Installation Procedure
WARNING: This page is about a different car, the 2008 Saab 9-7X. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Cutting Replacement Windshield Pillar
    GM750438Courtesy of GENERAL MOTORS CORP.
  1. Cut the replacement windshield pillar in corresponding locations to fit the remaining original panel. The sectioning joint should be trimmed to allow 1.5 times the metal thickness at the sectioning joint.
    2. Fig 2: Creating & Trimming Backing Plate
    GM750440Courtesy of GENERAL MOTORS CORP.
  2. Create a 50 mm (2 in) backing plate from the unused portion of the service part. Trim the backing plate as necessary to fit behind the sectioning joint.
    3. Fig 3: Hinge Pillar Sectioning (Front), Rocker Panel Sectioning And Pillar Sectioning (Rear, Center)
    GM750441Courtesy of GENERAL MOTORS CORP.
  3. Perform additional sectioning procedures. Refer to. the following procedures:
    4. Fig 4: Drilling Plug Weld Holes Along Sectioning Cut
    GM750445Courtesy of GENERAL MOTORS CORP.
  4. Drill 8 mm (0.3 in) plug weld holes along the sectioning cut on the remaining original part. Locate these holes 13 mm (0.5 in) (a) from the edge and spaced 40 mm (1.6 in) apart.
    5. Fig 5: Drilling Plug Weld Holes In Windshield Pillar Section
    GM750457Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

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Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.