Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSISUZU2006ASCENDER S, 4.2 S, 4WDREPAIR AND DIAGNOSIS (SINGLE PAGE)BODY & FRAMEWINDOWSSTATIONARY WINDOW SYSTEMREPAIR INSTRUCTIONSURETHANE ADHESIVE INSTALLATION OF BODYSIDE STATIONARY WINDOWS (W/FRAME)
2006 Isuzu Ascender S, 4.2 S, 4WD
Urethane Adhesive Installation of Bodyside Stationary Windows (w/Frame)
2006 Isuzu Ascender S, 4.2 S, 4WDSECTION Urethane Adhesive Installation of Bodyside Stationary Windows (w/Frame)
IMPORTANT:
Remove all but 2 mm (3/64 in) of the existing urethane adhesive from the pinch-weld flange.
- Remove all mounds or loose pieces of urethane adhesive from pinch-weld flange areas.
- Clean around the inside surface of the bodyside opening and window frame with a 50/50 mixture of isopropyl alcohol and water by volume on a dampened lint free cloth.
- Verify all primers and urethane adhesives are within expiration dates.
IMPORTANT:
If corrosion of the pinch-weld flange is present or if sheet metal repairs or replacement are required, the pinch-weld flange must be refinished in order to restore the bonding area strength. If paint repairs are required, mask the flange bonding area prior to applying the color coat in order to provide a clean primer only surface. Materials such as BASF DE15, Dupont 2610, Sherwin-Williams PSE 4600 and NP70, Martin-Semour 5120 and 5130, PPG DP90LF, Spies/Hecker 3688/8590 3688/5150 4070/5090, and Standox 11158/13320 14653/14980 are products approved for this application.
CAUTION:
When replacing stationary windows, use Urethane Adhesive Kit GM P/N 12346392 (Canadian P/N 10952983), or a urethane adhesive system meeting GM Specification GM3651G, to maintain original installation integrity. Failure to use the urethane adhesive kit will result in poor retention of the window which may allow unrestrained occupants to be ejected from the vehicle resulting in personal injury.
CAUTION:
Failure to prep the area prior to the application of primer may cause insufficient bonding of urethane adhesive. Insufficient bonding of urethane adhesive may allow unrestrained occupants to be ejected from the vehicle resulting in personal injury.
RENDER: 1.0x
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.