Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSISUZU1996TROOPER S, AUTOMATICREPAIR AND DIAGNOSIS (SINGLE PAGE)TRANSMISSIONAUTOMATIC TRANSAUTOMATIC TRANSMISSION OVERHAUL - 4L30-ECOMPONENT DISASSEMBLY & REASSEMBLY2ND CLUTCHREASSEMBLY
1996 Isuzu Trooper S, Automatic
2ND Clutch: Reassembly
1996 Isuzu Trooper S, AutomaticSECTION Reassembly
- Lubricate all components with Dexron-III ATF. Install NEW seal rings on clutch piston so lip on seal ring faces toward inside of 2nd clutch drum (toward front of transmission).
- Install clutch piston in 2nd clutch drum. Use care not to damage seal rings. Install return springs and return spring seat.
- Using spring compressor, compress return springs and return spring seat. Use care to not allow return spring seat to bind in groove for retaining ring.
- Install retaining ring at center of 2nd clutch drum. Remove spring compressor. Install waved plate in 2nd clutch drum. Ensure waved plate is installed in original direction.
- Install clutch plates and clutch discs in 2nd clutch drum, starting with clutch plate and alternating with the clutch disc. See Fig 1 .
- Install spacer with proper end of spacer facing clutch plate. See Fig 1 . Install retaining ring, ring gear and remaining retaining ring.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.