2ND Clutch: Disassembly

1996 Isuzu Trooper S, AutomaticSECTION Disassembly
  1. Remove retaining ring, ring gear, retaining ring and spacer from 2nd clutch drum. See Figure .
  2. Remove clutch plates, clutch discs and waved plate from 2nd clutch drum. Note direction of clutch plates, clutch discs and waved plate installation for reassembly reference.
  3. To remove clutch piston from 2nd clutch drum, using spring compressor, compress return springs and return spring seat. Remove retaining ring from center of 2nd clutch drum.
  4. Release spring compressor. DO NOTΒ  allow return spring seat to bind in groove for retaining ring. Remove spring compressor, return spring seat and return springs.
  5. Remove clutch piston from 2nd clutch drum. Remove seal rings from clutch piston.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.