Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
(Engine And Transaxle Assembly Removal And Installation)
2024 Hyundai Kona Limited, 4WDSECTION (Engine And Transaxle Assembly Removal And Installation)
ABBREVIATED PROCEDURE
| Work | H/W | Tightening torque N.m (kgf.m/lb-ft) | SST/Equipment | Chemical | etc | |
|---|---|---|---|---|---|---|
|
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| 1 | Disconnect the battery (-) terminal | - | - | - | - | - |
| 2 | Remove the engine cover (Refer to Engine And Transaxle Assembly - "ENGINE COVER ") |
- | - | - | - | - |
| 3 | Remove the engine room under cover (Refer to Engine and transaxle Assembly - "ENGINE ROOM UNDER COVER ") |
- | - | - | - | - |
| 4 | Drain the engine coolant | - | - | - | Coolant | Refer to appropriate service information |
| 5 | Recover the A/C refrigerant and then remove the A/C compressor high pressure pipe and low pressure pipe (Refer to Heating, Ventilation and Air Conditioning - "COMPRESSOR ") |
- | - | - | Refrigerant | Refer to appropriate service information |
| 6 | Remove the air cleaner assembly (Refer to Intake and Exhaust System - "AIR CLEANER ") |
- | - | - | - | - |
| 7 | Remove the battery and battery tray (Refer to Engine Electrical System - "12V BATTERY ") |
- | - | - | - | - |
| 8 | Disconnect the brake booster vacuum hose | - | - | - | - | - |
| 9 | Disconnect fuel hose and purge control solenoid valve (PCSV) hose | - | - | - | - | - |
| 10 | Disconnect the battery wiring cable after removing the nut | Nut (A) | 7.8 - 10.8 (0.8 - 1.1/5.8 - 8.0) | - | - | Refer to appropriate service information |
| 11 | Disconnect the wiring protector and front connector after removing the nut | Nut (B) | 4.9 - 7.8 (0.5 - 0.8/3.6 - 5.8) | - | - | Refer to appropriate service information |
| 12 | Disconnect the ground cable after removing the bolt | Bolt (C) | 10.8 - 13.7 (1.1 - 1.4/8.0 - 10.1) | - | - | Refer to appropriate service information |
| 13 | Remove the engine ground cable after removing the bolt | Bolt | 10.8 - 13.7 (1.1 - 1.4/8.0 - 10.1) | - | - | - |
| 14 | Remove the transaxle ground cable after removing the bolt | Bolt | 10.8 - 13.7 (1.1 - 1.4/8.0 - 10.1) | - | - | - |
| 15 | Disconnect the RCV hose | - | - | - | - | - |
| 16 | Disconnect the intercooler inlet hose and pipe after removing the bolt | Bolt | 4.9 - 6.9 (0.5 - 0.7/3.6 - 5.1) | - | - | Refer to appropriate service information |
| 17 | Disconnect the intercooler outlet hose and pipe after removing the bolt | Bolt | 18.6 - 23.5 (1.9 - 2.4/13.7 - 17.4) | - | - | Refer to appropriate service information |
| Bolt | 4.9 - 6.9 (0.5 - 0.7/3.6 - 5.1) | |||||
| 18 | Disconnect the radiator upper hose | - | - | - | - | - |
| 19 | Disconnect the radiator lower hose | - | - | - | - | - |
| 20 | Disconnect the reservoir tank water hoses | - | - | - | - | - |
| 21 | Disconnect the heater hoses | - | - | - | - | - |
| 22 | Remove the front muffler (Refer to Intake And Exhaust System - "MUFFLER ") |
- | - | - | - | - |
| 23 | Remove the roll rod bracket after removing the bolts and nuts | Bolt (B) | 107.9 - 127.5 (11.0 - 13.0/79.6 - 94.0) | - | - | Refer to appropriate service information |
| Nut (B) | ||||||
| Bolt (C) | 49.0 - 63.7 (5.0 - 6.5/36.2 - 47.0) | |||||
| 24 | Remove the roll rod mounting support bracket after removing the bolts | Bolt | 49.0 - 68.6 (5.0 - 7.0/36.2 - 50.6) | - | - | - |
| 25 | Remove the front sub frame (Refer to Suspension System - "SUB FRAME ") |
- | - | - | - | - |
| 26 | Support the engine and transaxle assembly safely with a floor jack | - | - | - | - | - |
| 27 | Remove the engine mounting support bracket after removing the bolt and nuts | Nut (B) | 78.5 - 98.1 (8.0 - 10.0/57.9 - 72.3) | - | - | - |
| Bolt (C) | 58.8 - 73.6 (6.0 - 7.5/43.4 - 54.2) | |||||
| Nut (C) | ||||||
| 28 | Remove the service cover | - | - | - | - | - |
| 29 | Remove the transaxle mounting bolts | Bolt | 107.9 - 127.5 (11.0 - 13.0/79.6 - 94.0) | - | - | Refer to appropriate service information |
| 30 | Remove the engine and transaxle assembly from a vehicle by slowly lifting off the vehicle. | - | - | - | - | Refer to appropriate service information |
|
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| Install in the reverse order of removal | Refer to appropriate service information | |||||
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.