Component Inspection

2009 Hyundai Tucson Limited, 2.0 BSECTION Component Inspection
  1. Check actuator motor.
    1. Ignition "OFF"
    2. Disconnect Intake Potentiometer.
    3. Verify that the temperature actuator operates to the fresh position when connecting 12V to the terminal "3" and grounding terminal "4".
    4. Verify that the temperature actuator operates to the recirculation position when the connections are reversed.
      Fig 1: Connecting 12V To Terminal 3 And Grounding Terminal 4
      G06232912Courtesy of HYUNDAI MOTOR CO.
    5. Does the actuator work properly?

      YES 

      • Check potentiometer.

      NO 

      • Substitute with a known-good actuator and check for proper operation. If the problem is corrected, replace actuator and then go to "VERIFICATION OF VEHICLE REPAIR " procedure.
  2. Check potentiometer
    1. Ignition "ON"
    2. Connect Intake Potentiometer.
    3. Measure voltage between terminal "5" and "6" of Intake potentiometer while operating Intake switch.

      Specification : Refer the specifications

      Fig 2: Measuring Voltage Between Intake Potentiometer Terminal 5 And 6
      G06232913Courtesy of HYUNDAI MOTOR CO.
      TERMINAL VOLTAGE REFERENCE

      Door position Voltage (5-6) Error detecting
      Fresh 0.3 ± 0.15V Low voltage : 0.08V or less
      Recirculation 4.7 ± 0.15V High voltage : 4.9V or more

      Specifications : Voltage value of Intake potentiometer as a function of position of Intake.

    4. Is the measured voltage within specifications?

      YES 

      • Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to "VERIFICATION OF VEHICLE REPAIR " procedure.

      NO 

      • Substitute with a known-good actuator and check for proper operation. If the problem is corrected, replace actuator and then go to "VERIFICATION OF VEHICLE REPAIR " procedure.
  3. Check Heater & A/C controller.
    1. Engine "ON"
    2. Connect Heater & A/C controller.
    3. Measure voltage between terminal "22" and "23" of Heater & A/C controller while operating the Intake switch.

      Specification : Approx. 12V

      Fig 3: Measuring Voltage Between Heater & A/C Controller Terminal 22 And 23
      G06232914Courtesy of HYUNDAI MOTOR CO.
    4. Is the measured voltage within specifications?

      YES 

      • Check connectors for looseness, poor connection, bending, corrosion, contamination, deterioration, or damage. Repair or replace as necessary and then go to "VERIFICATION OF VEHICLE REPAIR " procedure.

      NO 

      • Substitute with a known-good Heater & A/C controller and check for proper operation.

        If the problem is corrected, replace Heater & A/C controller and then go to "VERIFICATION OF VEHICLE REPAIR " procedure.

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.