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HOMESERVICE MANUALSHYUNDAI2009SONATA SE, 3.3 FREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT VARIANT/TRIMSECTION 7 (INTAKE SYSTEM AND EXHAUST SYSTEM - 2.4L)INTAKE MANIFOLDINSTALLATION
2009 Hyundai Sonata SE, 3.3 F

Intake Manifold: Installation

2009 Hyundai Sonata SE, 3.3 FSECTION Installation
WARNING: This page is about a different variant/trim than selected.
  1. Install the intake manifold (A).

    Tightening torque : 

    18.6 ~ 23.5N.m (1.9 ~ 2.4kgf.m,13.7 ~ 17.4lb-ft)

    Fig 1: Identifying Intake Manifold
    G06107132Courtesy of HYUNDAI MOTOR CO.
  2. Install the oil level gauge.
  3. Install the intake manifold stay (B) and then install the sensor connectors (A).

    Tightening torque: 

    18.6 ~ 23.5N.m (1.9 ~ 2.4kgf.m,13.7 ~ 17.4lb-ft)

    Fig 2: Identifying Sensor Connectors And Intake Manifold Stay
    G06107131Courtesy of HYUNDAI MOTOR CO.
  4. Install the PCV hose (A).
    Fig 3: Identifying PCV Hose
    G06106880Courtesy of HYUNDAI MOTOR CO.
  5. Install the coolant hose (A) to the throttle body.
    Fig 4: Identifying Coolant Hose
    G06107129Courtesy of HYUNDAI MOTOR CO.
  6. Connect the brake booster vacuum hose (D), PCSV hose (C), fuel hose (B) and CMP sensor connector (A).
    Fig 5: Identifying CMP Sensor Connector, Fuel Hose, PCSV Hose And Brake Booster Vacuum Hose
    G06106985Courtesy of HYUNDAI MOTOR CO.
  7. Connect the VCM connector (A).
    Fig 6: Identifying VCM Connector
    G06106910Courtesy of HYUNDAI MOTOR CO.
  8. Connect the ETC connector (A) and MAP sensor connector (B).
    Fig 7: Identifying ETC Connector And MAP Sensor Connector
    G06106909Courtesy of HYUNDAI MOTOR CO.
  9. Connect the injector connectors (A).
    Fig 8: Identifying Injector Connectors
    G06107125Courtesy of HYUNDAI MOTOR CO.
  10. Connect the VIS connector (A), OPS connector (B), knock sensor connector (C) and A/C switch connector (D).
    Fig 9: Identifying VIS Connector, OPS Connector, Knock Sensor And A/C Switch Connected
    G06106906Courtesy of HYUNDAI MOTOR CO.
  11. Install the air cleaner assembly (C) then connect the breather hose (A), ECM connector (B).

    Tightening torque: 

    7.8 ~ 11.8N.m (0.8 ~ 1.2kgf.m, 5.8 ~ 8.7lb-ft)

    Fig 10: Identifying Breather Hose, ECM Connector And Air Cleaner Assembly
    G06106902Courtesy of HYUNDAI MOTOR CO.
  12. Install the engine cover (A).
    Fig 11: Identifying Engine Cover
    G06106878Courtesy of HYUNDAI MOTOR CO.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.