Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSHYUNDAI2005TIBURON L4-2.0LREPAIR AND DIAGNOSISHEATING AND AIR CONDITIONINGCOMPRESSOR HVACTESTING AND INSPECTION
2005 Hyundai Tiburon L4-2.0L
Compressor HVAC: Testing and Inspection
2005 Hyundai Tiburon L4-2.0LSECTION Testing and Inspection
INSPECTION
1. Check the plated parts of the pressure plate for color changes, peeling or other damage. If there is damage, replace the clutch set.
2. Check the pulley bearing play and drag by rotating the pulley by hand. Replace the clutch set with a new one if it is noisy or has excessive play/drag.
3. Measure the clearance between the pulley(A) and the pressure plate(B) all the way around. If the clearance is not within specified limits, remove the pressure plate and add or remove shims as needed to increase or decrease clearance.
Clearance: 0.5 ± 0.15 mm (0.020 ± 0.006 in.)
NOTE: The shims are available in seven thicknesses: 0.7 mm, 0.8 mm, 0.9 mm, 1.0 mm, 1.1 mm, 1.2 mm and 1.3 mm
4. Check operating of the magnetic clutch.
Connect the compressor side terminals to the battery (+) terminal and the ground battery (-) terminal to the compressor body.
Check the magnetic clutch operating noise to determine the condition.
1. Check the plated parts of the pressure plate for color changes, peeling or other damage. If there is damage, replace the clutch set.
2. Check the pulley bearing play and drag by rotating the pulley by hand. Replace the clutch set with a new one if it is noisy or has excessive play/drag.
3. Measure the clearance between the pulley(A) and the pressure plate(B) all the way around. If the clearance is not within specified limits, remove the pressure plate and add or remove shims as needed to increase or decrease clearance.
Clearance: 0.5 ± 0.15 mm (0.020 ± 0.006 in.)
NOTE: The shims are available in seven thicknesses: 0.7 mm, 0.8 mm, 0.9 mm, 1.0 mm, 1.1 mm, 1.2 mm and 1.3 mm
4. Check operating of the magnetic clutch.
Connect the compressor side terminals to the battery (+) terminal and the ground battery (-) terminal to the compressor body.
Check the magnetic clutch operating noise to determine the condition.
RENDER: 1.0x
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.