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HOMESERVICE MANUALSHYUNDAI2003SANTA FE GLS, 2.7 D, FWDREPAIR AND DIAGNOSISTRANSMISSIONTRANSFER CASE ASSEMBLYTRANSFER CASE ASSEMBLYCOUPLING ASSEMBLYDISASSEMBLY
2003 Hyundai Santa Fe GLS, 2.7 D, FWD

Coupling Assembly: Disassembly

2003 Hyundai Santa Fe GLS, 2.7 D, FWDSECTION Disassembly
  1. Remove the coupling flange mounting nut.
    Fig 1: Identifying Flange Mounting Nut
    G00791436Courtesy of HYUNDAI MOTOR CO.
  2. Remove the flange spacer.
    Fig 2: Identifying Flange Spacer
    G00791437Courtesy of HYUNDAI MOTOR CO.
  3. Remove the coupling flange oil seal.
    Fig 3: Identifying Coupling Flange Oil Seal
    G00791438Courtesy of HYUNDAI MOTOR CO.
  4. Using a general tool, 3-way puller, remove the flange assembly.
    Fig 4: Removing Flange Assembly
    G00791439Courtesy of HYUNDAI MOTOR CO.
  5. Remove the flange oil seal using special tool (09432 33200).
    Fig 5: Removing Flange Oil Seal
    G00791440Courtesy of HYUNDAI MOTOR CO.
  6. Remove the coupling case assembly.
    Fig 6: Removing Coupling Case
    G00791441Courtesy of HYUNDAI MOTOR CO.
    1. Remove the coupling case oil seal
      Fig 7: Removing Coupling Case Oil Seal
      G00791442Courtesy of HYUNDAI MOTOR CO.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.