Planetary Gear Set

DISASSEMBLY





1. Remove three bolts.





2. Remove the overrunning clutch outer race assembly. Remove the overrunning clutch end plate.





3. Remove the shaft of only one short pinion.
4. Remove the spacer bushing and two front thrust washers.
5. Remove the pinion. Do not drop the 17 roller bearings in the pinion.





6. Remove the thrust bearing.





7. Push the overrunning clutch out of the outer race by hand.

REASSEMBLY





1. Install the thrust bearing in the carrier. Be sure that it fits correctly in the carrier.





2. Apply a generous amount of petroleum jelly to the inside of the short pinion to hold the 17 rollers bearings in place.





3. Line up the holes in the rear thrust washer and front thrust washer with the shaft of the carrier.
4. Install the short pinion, spacer bushing and two front thrust washers and align the holes. Use care not to allow the rollers to move out of position.





5. Insert the pinion shaft. Be sure that the flattened end of the pinion shaft fits properly into the hole in the rear thrust plate when the pinion shaft is inserted.





6. Install the end plate in the outer race.





7. Press the overrunning clutch into the outer race. Be sure that the arrow on the outside circumference of the cage is pointing upward as shown in the illustration when the overrunning clutch is installed.





8. Apply petroleum jelly to the overrunning clutch end plate to retain it inside the overrunning clutch. Install the end plate in the clutch.