Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSHYUNDAI1991SONATA V6-3.0LREPAIR AND DIAGNOSISPOWERTRAIN MANAGEMENTEMISSION CONTROL SYSTEMSEVAPORATIVE EMISSIONS SYSTEMTESTING AND INSPECTIONCOMPONENT TESTS
1991 Hyundai Sonata V6-3.0L
Component Tests
1991 Hyundai Sonata V6-3.0LSECTION Component Tests
Overfill Limiter (Two Way Valve):
OVERFILL LIMITER
Remove the overfill limiter valve and blow gently through both ends. Air should pass through the valve in both directions with slight resistance.
PURGE CONTROL VALVE
1. With the engine warmed up to normal operating temperature and ignition key in the "OFF" position, remove the purge hose from the air cleaner and blow into it. Air should not flow through the purge control valve.
2. Start the engine and accelerate it to 2000 rpm. Blow into the hose and verify that air passes through the purge control valve.
3. If air will not pass check the operation of the thermo valve and its connecting vacuum hoses for breaks and obstructions.
PURGE CONTROL SOLENOID VALVE
Fig. 59 Testing the purge control valve:
1. Mark and disconnect the vacuum hose (black with red stripe) from the solenoid valve.
2. Disconnect the electrical harness connector.
3. Connect a manual vacuum pump to the nipple the red striped hose was removed from.
Testing The Purge Control Solenoid Valve, Powered:
4. Attempt to apply a vacuum while voltage is applied to the solenoid valve, verify that the valve does not hold vacuum.
5. Remove power from the solenoid valve and verify that the solenoid valve holds vacuum.
Resistance Testing The Purge Control Solenoid Valve:
6. Measure the resistance between the two terminals of the solenoid valve, and verify that the resistance is between 36 and 44 ohms at 20 degrees C (68 degrees F).
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.