2012 Honda Insight BaseFACTORY OEM SERVICE PROCEDURE

Thickness and Parallelism

WARNING: This page is about a different car, the 2011 Honda Insight and 2010 Honda Insight. However, it is still accessible from the selected car via links, so may be relevant.
  1. Raise the vehicle on a lift (see LIFT AND SUPPORT POINTS ).
  2. Remove the front wheels.
  3. Remove the brake pads (see REPLACEMENTΒ  ).
  4. Using a micrometer, measure the brake disc thickness at eight points, about 45 Β° apart and 10 mm (3/8 in) in from the outer edge of the brake disc. Replace the brake disc if the smallest measurement is less than the max. refinishing limit.

    Brake disc thickness:Β 

    Standard: 21.0 mm (0.83 in)Β 

    Max. refinishing limit: 19.0 mm (0.75 in)Β 

    Brake disc parallelism: 0.015 mm (0.0006 in) max.Β 

    NOTE: This is the maximum allowable difference between the thickness measurements.
Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.