Fuel Line/Quick-Connect Fitting Precautions

2009 Honda S2000 BaseSECTION Fuel Line/Quick-Connect Fitting Precautions

The fuel tube/quick-connect fittings (A), (B), (C), (D), (E) connect the fuel rail (F) to fuel feed hose (G), the fuel feed hose to the fuel line (H), the fuel line (I) to the fuel feed hose (J), the fuel feed hose (K) to the fuel tank unit (L), and fuel vapor line (M) to the EVAP canister (N). When removing or installing the fuel feed hose, the fuel tank unit or the fuel tank, it is necessary to disconnect or connect the quick-connect fittings. Pay attention to the following:

  • The fuel feed hose, fuel line and quick-connect fittings are not heat-resistant; be careful not to damage them during welding or other heat-generating procedures.
  • The fuel feed hose, fuel line and quick-connect fittings are not acid-proof; do not touch them with a shop towel which was used for wiping battery electrolyte. Replace them if they came into contact with electrolyte or something similar.
  • When connecting or disconnecting the fuel feed hose, fuel line and quick-connect fittings, be careful not to bend or twist them excessively. Replace them if damaged.
    Fig 1: Identifying Fuel Tube/Quick-Connect Fittings (1 Of 2)
    G03693249Courtesy of AMERICAN HONDA MOTOR CO., INC.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.