Fuel Tank Replacement

2006 Honda Element EX, 2.4 YH1, StandardSECTION Fuel Tank Replacement
  1. Drain the fuel tank (see FUEL TANK DRAININGΒ  ).
  2. Reinstall the fuel tank unit.
  3. Raise the vehicle, and support it with jackstands.
  4. Disconnect the filler neck, the fuel vapor hose (A), and hoses (B). Slide back the clamps, then twist the hoses as you pull to avoid damaging them.
    Fig 1: Disconnecting Filler Neck And Fuel Vapor Hose With Specified Torques
    G03677756Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Place a jack or other support under the tank (C).
  6. Remove the strap bolts and the straps (D).
  7. Remove the fuel tank.
  8. Install the parts in the reverse order of removal.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.