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HOMESERVICE MANUALSHONDA2006ELEMENT EX, 2.4 YH1, STANDARDREPAIR AND DIAGNOSIS (SINGLE PAGE)ENGINE MECHANICALMECHANICALCYLINDER HEADVALVE SEAT RECONDITIONING
2006 Honda Element EX, 2.4 YH1, Standard

Valve Seat Reconditioning

2006 Honda Element EX, 2.4 YH1, StandardSECTION Valve Seat Reconditioning
  1. Inspect valve stem-to-guide clearance (see VALVE INSPECTION  ). If the valve guides are worn, replace them (see VALVE GUIDE REPLACEMENT  ) before cutting the valve seats.
  2. Renew the valve seats in the cylinder head using a valve seat cutter.
    Fig 1: Reaming Valve Seat In Cylinder Head
    G03677226Courtesy of AMERICAN HONDA MOTOR CO., INC.
  3. Carefully cut a 45° seat, removing only enough material to ensure a smooth and concentric seat.
  4. Bevel the upper and lower edges at the angles shown in the illustration. Check the width of the seat and adjust accordingly.
    Fig 2: Identifying Valve Cutting Angle
    G03677227Courtesy of AMERICAN HONDA MOTOR CO., INC.
  5. Make one more very light pass with the 45° cutter to remove any possible burrs caused by the other cutters.

    Valve Seat Width 

    Standard (New): 1.25-1.55 mm (0.049-0.061 in.) 

    Service Limit: 2.00 mm (0.079 in.) 

  6. After resurfacing the seat, inspect for even valve seating. Apply Prussian Blue compound (A) to the valve face. Insert the valve in its original location in the head, then lift it and snap it closed against the seat several times.
    Fig 3: Identifying Actual Valve Seating Surface Dimension
    G03677228Courtesy of AMERICAN HONDA MOTOR CO., INC.
  7. The actual valve seating surface (B), as shown by the blue compound, should be centered on the seat.
    • If it is too high (closer to the valve stem), you must make a second cut with the 67.5° cutter to move it down, then one more cut with the 45° cutter to restore seat width.
    • If it is too low (close to the valve edge), you must make a second cut with the 35° cutter (intake side) or the 30° cutter (exhaust side) to move it up, then make one more cut with the 45° cutter to restore seat width.
    NOTE: The final cut should always be made with the 45° cutter.
  8. Insert the intake and exhaust valves in the head, and measure valve stem installed height (A).

    Intake Valve Stem Installed Height 

    Standard (New): 44.0-44.5 mm 

    (1.73-1.75 in.) 

    Service Limit: 44.7 mm (1.76 in.) 

    Exhaust Valve Stem Installed Height 

    Standard (New): 44.1-44.6 mm 

    (1.74-1.76 in.) 

    Service Limit: 44.8 mm (1.76 in.) 

    Fig 4: Identifying Valve Stem Installation Height
    G03677229Courtesy of AMERICAN HONDA MOTOR CO., INC.
  9. If valve stem installed height is over the service limit, replace the valve and recheck. If it is still over the service limit, replace the cylinder head; the valve seat in the head is too deep.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.