Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSHONDA2004S2000 L4-2.2LREPAIR AND DIAGNOSISSPECIFICATIONSMECHANICAL SPECIFICATIONSENGINESYSTEM SPECIFICATIONSSTANDARDS AND SERVICE LIMITSCYLINDER HEAD
2004 Honda S2000 L4-2.2L
Cylinder Head
2004 Honda S2000 L4-2.2LSECTION Cylinder Head
| Head | Warpage | Service limit | 0.05 mm | |
| Height | Standard or new | 104.95 - 105.05 mm | ||
| Camshaft | End play | Standard or new | 0.05 - 0.15 mm | |
| Service limit | 0.30 mm | |||
| Camshaft-to-holder oil clearance | Standard or new | 0.060 - 0.099 mm | ||
| Service limit | 0.15 mm | |||
| Total runout | Standard or new | 0.03 mm Maximum | ||
| Service limit | 0.04 mm | |||
| Cam lobe height | Intake, primary | Standard or new | 33.677 mm | |
| Intake, mid | Standard or new | 36.533 mm | ||
| Intake, secondary | Standard or new | 33.691 mm | ||
| Exhaust, primary | Standard or new | 33.716 mm | ||
| Exhaust, mid | Standard or new | 35.928 mm | ||
| Exhaust, secondary | Standard or new | 33.994 mm | ||
| Valves | Clearance (cold) | Intake | Standard or new | 0.21 - 0.25 mm |
| Exhaust | Standard or new | 0.25 - 0.29 mm | ||
| Stem O.D. | Intake | Standard or new | 5.48 - 5.49 mm | |
| Service limit | 5.45 mm | |||
| Exhaust | Standard or new | 5.45 - 5.46 mm | ||
| Service limit | 5.42 mm | |||
| Stem-to-guide clearance | Intake | Standard or new | 0.02 - 0.05 mm | |
| Service limit | 0.08 mm | |||
| Exhaust | Standard or new | 0.05 - 0.07 mm | ||
| Service limit | 0.11 mm | |||
| Valve seats | Width | Intake | Standard or new | 1.05 - 1.35 mm |
| Service limit | 1.80 mm | |||
| Exhaust | Standard or new | 1.25 - 1.55 mm | ||
| Service limit | 2.00 mm | |||
| Stem installed height | Intake | Standard or new | 44.1 - 44.4 mm | |
| Service limit | 44.7 mm | |||
| Exhaust | Standard or new | 44.2 - 44.5 mm | ||
| Service limit | 44.8 mm | |||
| Valve springs | Free length | Intake | Standard or new | 49.77 mm |
| Exhaust | Standard or new | 50.39 mm | ||
| Valve guides | I.D. | Intake | Standard or new | 5.510 - 5.530 mm |
| Service limit | 5.55 mm | |||
| Exhaust | Standard or new | 5.510 - 5.530 mm | ||
| Service limit | 5.55 mm | |||
| Installed height | Intake | Standard or new | 15.2 - 16.2 mm | |
| Exhaust | Standard or new | 16.0 - 17.0 mm | ||
| Rocker arms | Arm-to-shaft clearance | Intake | Standard or new | 0.021 - 0.041 mm |
| Service limit | 0.07 mm | |||
| Exhaust | Standard or new | 0.021 - 0.041 mm | ||
| Service limit | 0.07 mm |
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.