System Specifications

2005 Clutch Specifications:

Measure the clutch disc thickness. If the thickness is less than the service limit, replace the clutch disc





Measure the rivet depth from the clutch disc lining surface (A) to the rivets (B), on both sides. If the rivet depth is less than the service limit, replace the clutch disc

Install the clutch master cylinder in the reverse order of removal. Tighten the master cylinder mounting nuts to 13 Nm (1.3 kgf-cm, 9.4 ft. lbs.)





Check the height-variation of the diaphragm spring fingers using the dial indicator (A). If the variation is more than the service limit, replace the pressure plate





Inspect for warpage using a straight edge (A) and feeler gauge (B). Measure across the pressure plate (C). If the warpage is more than the service limit, replace the pressure plate





Torque the mounting bolts in a criss-cross pattern. Tighten the bolts in several steps to prevent warping the diaphragm spring





Torque the flywheel mounting bolts in a crisscross pattern in several steps.








Exploded View-Clutch Housing