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HOMESERVICE MANUALSHONDA2001ODYSSEY LXREPAIR AND DIAGNOSIS (SINGLE PAGE)HEATING, VENTILATION & A/C (HVAC)GENERAL SERVICINGAIR CONDITIONING COMPRESSOR SERVICINGCALSONICCLUTCH COILINSTALLATION
2001 Honda Odyssey LX

Clutch Coil: Installation

2001 Honda Odyssey LXSECTION Installation
  1. Ensure clutch disc and pulley contact surfaces are clean and free of excessive grooving and/or excessive heat damage. Check clutch coil for loose connection or cracked insulation. Replace components as necessary. Replace clutch disc and pulley assembly as a set.
  2. Align clutch coil pin with hole in front head of compressor. Install clutch coil harness clip and clutch coil snap ring. Using hand press and Pulley Installer (J-41261), install pulley assembly. Install pulley assembly snap ring. Install original shim(s) and clutch disc. Using Clutch Disc Wrench (J-41260), install and tighten center bolt to 10 ft. lbs. (14 N.m). Ensure pulley turns smoothly.
  3. Using a feeler gauge check clutch plate and pulley assembly air gap. Air gap should be 0.012-0.024" (0.30-0.60 mm). If air gap is incorrect, add or remove shims as necessary.
  4. Install compressor and any other components. Evacuate and charge A/C system. Operate A/C system and engage and disengage A/C compressor clutch about 30 times to break in replacement clutch disc and pulley assembly.
Fig 1: Exploded View Of Compressor (Calsonic V6)
G95C60840Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.