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HOMESERVICE MANUALSGENESIS2021GV80 2.5T ADVANCED, AWDREPAIR AND DIAGNOSISELECTRICALGAUGESCRASH PADCOWL CROSS BAR ASSEMBLYREPAIR PROCEDURESREPLACEMENT
2021 Genesis GV80 2.5T Advanced, AWD

Repair Procedures: Replacement

2021 Genesis GV80 2.5T Advanced, AWDSECTION Replacement
CAUTION:
  • When removing with a flat-tip screwdriver or remover, wrap protective tape around the tools to prevent damage to components.
  • Put on gloves to prevent hand injuries.
  • Use a plastic panel removal tool to remove interior trim pieces without marring the surface.
  • Take care not to bend or scratch the trim and panels.
  1. Remove the main crash pad assembly.

    (Refer to Crash Pad - "MAIN CRASH PAD ASSEMBLY ")

  2. Remove the knee airbag (KAB).

    (Refer to Restraint (Airbag (Event #1)) - "KNEE AIRBAG (KAB) MODULE ")

  3. Remove the accelerator pedal module.

    (Refer to Fuel system - "ACCELERATOR PEDAL ")

  4. Press the lock pin and separate the airbag control module (SRSCM) connector (A).
    G14723412Courtesy of HYUNDAI MOTOR AMERICA
  5. Separate the floor carpet (A) backwards.
    G14723413Courtesy of HYUNDAI MOTOR AMERICA
  6. Remove the front air duct (A).
    G14723414Courtesy of HYUNDAI MOTOR AMERICA
  7. Disconnect the steering column connectors.

    (Refer to Steering System - "STEERING COLUMN AND SHAFT ")

  8. Loosen the mounting nuts and through bolts in the frontal area and lower the steering column.

    (Refer to Steering System - "STEERING COLUMN AND SHAFT ")

  9. Disconnect the connector (A) and the mounting wiring fasteners in the front pillar.
    G14723415Courtesy of HYUNDAI MOTOR AMERICA
    G14723416Courtesy of HYUNDAI MOTOR AMERICA
  10. Separate the passenger compartment junction box connectors (A).
    G14723417Courtesy of HYUNDAI MOTOR AMERICA
  11. Separate the multi box connectors (A).
    G14723418Courtesy of HYUNDAI MOTOR AMERICA
    G14723419Courtesy of HYUNDAI MOTOR AMERICA
  12. Disconnect the eCall unit connectors (A) and tilt unit connector (B).
    G14723420Courtesy of HYUNDAI MOTOR AMERICA
  13. Separate the heater and blower unit connector.

    [Driver's] 

    1. Loosen the mounting screw, remove the shower duct (A).
      G14723421Courtesy of HYUNDAI MOTOR AMERICA
    2. Separate the IAU connector (A).
      G14723422Courtesy of HYUNDAI MOTOR AMERICA
    3. Loosen the mounting nuts, and then remove the IAU connector (A) and then remove the IAU unit (B).
      G14723423Courtesy of HYUNDAI MOTOR AMERICA
      G14723424Courtesy of HYUNDAI MOTOR AMERICA
    4. Loosen the mounting bolts, remove the ADAS driving ECU (A).
      G14723425Courtesy of HYUNDAI MOTOR AMERICA
    5. Separate the ADAS driving ECU connector (A).
      G14723426Courtesy of HYUNDAI MOTOR AMERICA
    6. Separate the temperature control actuator connector (A).
      G14723427Courtesy of HYUNDAI MOTOR AMERICA
    7. Separate the console ON/OFF actuator connector (A) and console temperature control actuator connector (B).
      G14723428Courtesy of HYUNDAI MOTOR AMERICA
    8. temperature vent actuator connector (A) and mode control actuator (B).
      G14723429Courtesy of HYUNDAI MOTOR AMERICA

    [Passenger's] 

    1. Loosen the mounting screw, remove the shower duct (A).
      G14723430Courtesy of HYUNDAI MOTOR AMERICA
    2. Loosen the mounting nuts (A), remove the ADAS parking ECU (B).
      G14723431Courtesy of HYUNDAI MOTOR AMERICA
    3. Separate the ADAS parking ECU connector (A).
      G14723432Courtesy of HYUNDAI MOTOR AMERICA
    4. Separate the blower motor connector (A).
      G14723433Courtesy of HYUNDAI MOTOR AMERICA
    5. Loosen the PTC heater mounting bolt (A), separate the console temperature actuator connector (B) and console mode actuator connector (C).
      G14723434Courtesy of HYUNDAI MOTOR AMERICA
    6. Separate the mode actuator connector (A).
      G14723435Courtesy of HYUNDAI MOTOR AMERICA
    7. Separate the auto defogging actuator connector (A).
      G14723436Courtesy of HYUNDAI MOTOR AMERICA
    8. Separate the intake actuator connector (A).
      G14723437Courtesy of HYUNDAI MOTOR AMERICA
    9. Separate the temperature actuator connector (A), power mosfet connector (B) and heater control unit connector (C).
      G14723438Courtesy of HYUNDAI MOTOR AMERICA
    10. Loosen the IBU mounting bolts, separate the connector and then remove the IBU (A).
      G14723439Courtesy of HYUNDAI MOTOR AMERICA
      G14723440Courtesy of HYUNDAI MOTOR AMERICA
  14. Remove the plug hole (A) and then loosen the mounting bolts (B).

    Tightening torque: 

    16.7 - 25.5 N.m (1.7 - 2.6 kgf.m, 12.3 - 18.8 lb-ft)

    G14723441Courtesy of HYUNDAI MOTOR AMERICA
  15. Loosen the mounting bolts, nuts and remove the cowl cross bar assembly (A).

    Tightening torque: 

    16.7 - 25.5 N.m (1.7 - 2.6 kgf.m, 12.3 - 18.8 lb-ft)

    G14723442Courtesy of HYUNDAI MOTOR AMERICA
  16. To install, reverse removal procedure.

    Information 

    • Make sure the crash pad fits onto the guide pins correctly.
    • Before tightening the bolts, make sure the crash pad wire harnesses are not pinched.
    • Make sure the connectors are plugged in properly, and the antenna lead is connected properly.
    • Make sure that each of the assembly components operates properly.
    • Replace any damaged clips (or pin-type retainers).
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.