Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Circuit/System Verification
Occasionally, when using an EGR device control, Engine Reduced Power and Clean Exhaust Filter messages may occur after a short delay when commanding large EGR positions. The messages are a result of ECM protecting hardware during device control mode. No DTCs will be stored and the Diesel Particulate Filter does not need to be service cleaned. Exiting device control will restore normal function.
- Ignition ON, observe the scan tool DTC information. Verify DTC P0403 is not set.
- If a DTC is set, refer to Diagnostic Trouble Code (DTC) List - Vehicle for further diagnosis.
- Ignition ON, observe the scan tool Desired EGR Position and the EGR Position Sensor parameters. Command the EGR valve from 0 to 40 % with a scan tool. The parameters should respond and remain within 3 % throughout the commanded range.
- Engine running command the EGR Valve to 40 % with a scan tool, then increase the engine speed to 2, 500 RPM. The engine should run rough.
- Operate the vehicle within the Conditions for Running the DTC to verify the DTC does not reset. You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records data.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.