Terminal Removal Procedure

2011 GMC Savana G2500, Van Cargo, 6.0 GSECTION Terminal Removal Procedure

Follow the steps below in order to repair push to seat connectors.

  1. Remove the terminal position assurance (TPA) device, the connector position assurance (CPA) device, and/or the secondary lock.
  2. Fig 1: Connector Halves
    GM8802Courtesy of GENERAL MOTORS CORP.
  3. Separate the connector halves (1).
  4. Fig 2: Removal Tool And Terminal
    GM8803Courtesy of GENERAL MOTORS CORP.
  5. Use the proper pick or removal tool (1) in order to release the terminal.
  6. Gently pull the cable and the terminal (2) out of the back of the connector.
  7. Fig 3: Aligning Locking Device
    GM8804Courtesy of GENERAL MOTORS CORP.
  8. Re-form the locking device if you are going to reuse the terminal (1).
  9. Repair the terminal by following the Repairing Connector Terminals (Terminated Lead Repair)Β , Repairing Connector Terminals (Terminal Repair)Β  procedure.
  10. Insert the repaired terminal back into the cavity. Repeat the diagnostic procedure to verify the repair and reconnect the connector bodies.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.