Installation Procedure (Battery, Charging System And Starting System)

2010 GMC Savana Special 6.0 GSECTION Installation Procedure (Battery, Charging System And Starting System)
    Fig 1: View Of Generator & Bolts (4.8L, 5.3L & 6.0L)
    GM385810Courtesy of GENERAL MOTORS CORP.
  1. Install the generator to the bracket.
  2. CAUTION: Refer to Fastener Caution .
  3. Install the generator bolts and tighten to 50 N.m (37 lb ft).
  4. Fig 2: View Of Generator Cable & Nut
    GM395686Courtesy of GENERAL MOTORS CORP.
  5. Install the generator cable to the generator, perform the following:
    1. Install the generator cable.
    2. Install the generator cable nut to the terminal stud and tighten to 10 N.m (89 lb in).
    3. Slide the boot over the terminal stud.
  6. Fig 3: Identifying Purge Solenoid Electrical Connector, Wiring Harness Nut & Generator Electrical Connector
    GM663672Courtesy of GENERAL MOTORS CORP.
  7. Connect the generator electrical connector (3).
  8. Install the accessory drive belt. Refer to Drive Belt Replacement - Accessory .
  9. Connect the negative battery cable. Refer to Battery Negative Cable Disconnection and ConnectionΒ .
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.