Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Circuit/System Description
The drive motor generator power inverter control module (PIM) contains two motor control modules (MCMs). Each MCM measures hybrid battery high voltage (HV) with several internal sensors. The MCMs test for loss of isolation (LOI) between either the HV positive circuit or HV negative circuit and vehicle chassis. The MCMs test for isolation when the HV contactor relays are closed. The battery energy control module (BECM) only tests the hybrid battery assembly for HV loss of isolation when the HV contactor relays are open.
MCM LOI is detected through the use of two high-impedance resistors and voltage measuring circuitry. The two resistors are connected in series between the HV positive and HV negative circuits. The center connection of the two resistors is also connected to vehicle chassis. The MCM then measures the voltage drop across one of the resistors. Without a loss of isolation, the MCM should measure about half of the high voltage potential. This is referred to as mid-pack voltage. The Mid-pack voltage value is then doubled by the software and displayed on a scan tool as Motor 1 Isolation Voltage or Motor 2 Isolation Voltage. When a loss of isolation is present, the motor isolation voltage display will indicate voltage that is more or less than actual hybrid battery high voltage. The MCM monitors the LOI voltage measuring circuitry for correct operation.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.