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HOMESERVICE MANUALSGMC2009CANYON 4D PICKUP, 2.9 9REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT VARIANT/TRIMSECTION 6 (ENGINE CONTROL SYSTEM & FUEL SYSTEM - 5.3L - INTRODUCTION, SERVICE & REPAIR)REPAIR INSTRUCTIONSFUEL TANK REPLACEMENTINSTALLATION PROCEDURE
2009 GMC Canyon 4D Pickup, 2.9 9

Installation Procedure

2009 GMC Canyon 4D Pickup, 2.9 9SECTION Installation Procedure
WARNING: This page is about a different variant/trim than selected.
    Fig 1: View Of Lower Fuel Tank Strap Bolt
    GM1766205Courtesy of GENERAL MOTORS CORP.
  1. With the aid of an assistant, carefully position and support the fuel tank to the vehicle.
  2. Install the lower fuel tank strap.
  3. Install the lower fuel tank strap bolt.

    Do not tighten at this time.

    4. Fig 2: View Of Upper Fuel Tank Strap Bolt
    GM1766203Courtesy of GENERAL MOTORS CORP.
  4. Install the upper fuel tank strap.
    5. CAUTION: Refer to Fastener Caution .
  5. Install the upper fuel tank strap bolt.

    Tighten:  Tighten the bolts to 32 N.m (24 lb ft).

    6. Fig 3: Identifying Chassis Fuel Feed Line Quick Connect Fitting
    GM1766200Courtesy of GENERAL MOTORS CORP.
  6. Connect the fuel feed line quick connect fitting to the fuel tank line. Refer to Plastic Collar Quick Connect Fitting Service .
    7. Fig 4: View Of EVAP Assembly
    GM1361712Courtesy of GENERAL MOTORS CORP.
  7. Install and connect the middle EVAP vapor line (1) to the fuel tank (3) and the EVAP canister (5). Refer to Plastic Collar Quick Connect Fitting Service .
    8. Fig 5: Relieving Fuel System Pressure
    GM1766208Courtesy of GENERAL MOTORS CORP.
  8. Lower the vehicle only enough to gain access to the fuel tank through the wheelhouse.
  9. Connect the chassis wiring harness electrical connectors to the pressure sensor and the module.
  10. Secure the harness to the retainer on the fuel tank.
  11. Install the fuel fill hose to the fuel tank.
  12. Connect the fuel tank EVAP line (1) quick connect fitting to the fill tube vent tube. Refer to Plastic Collar Quick Connect Fitting Service .
  13. Tighten the fuel fill hose (2) at the fuel tank.

    Tighten:  Tighten clamp to 2.5 N.m (22 lb in).

  14. Install the left rear pickup box wheelhouse liner. Refer to Pickup Box Wheelhouse Liner Replacement .
  15. Lower the vehicle.
  16. Refill the fuel tank.
  17. Install the fuel fill cap.
  18. Inspect for leaks.
    1. Turn ON the ignition, with the engine OFF for 10 seconds.
    2. Turn OFF the ignition for 10 seconds.
    3. Turn ON the ignition, with the engine OFF.
    4. Inspect for fuel leaks.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.