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HOMESERVICE MANUALSGMC2009CANYON 4D PICKUP, 2.9 9REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT VARIANT/TRIMSECTION 6 (ENGINE CONTROL SYSTEM & FUEL SYSTEM - 5.3L - INTRODUCTION, SERVICE & REPAIR)REPAIR INSTRUCTIONSFUEL TANK FILLER PIPE REPLACEMENTINSTALLATION PROCEDURE
2009 GMC Canyon 4D Pickup, 2.9 9

Installation Procedure

2009 GMC Canyon 4D Pickup, 2.9 9SECTION Installation Procedure
WARNING: This page is about a different variant/trim than selected.
    Fig 1: View Of Fuel Filler Hose
    GM1361727Courtesy of GENERAL MOTORS CORP.
  1. Uncap the fuel tank.
  2. Position the fuel fill hose to the fender.
    3. CAUTION: Refer to Fastener Caution .
  3. Install the fuel fill hose screws and tighten to 2 N.m (18 lb in).
    4. Fig 2: Relieving Fuel System Pressure
    GM1766208Courtesy of GENERAL MOTORS CORP.
  4. Install the fuel fill hose to the fuel tank.
  5. Connect the fuel tank EVAP line (1) quick connect fitting to the fill tube vent line. Refer to Plastic Collar Quick Connect Fitting Service .
  6. Tighten the fuel fill hose clamp (2) at the fuel tank to 2.5 N.m (22 lb in).
    7. Fig 3: View Of Ground Strap To Frame
    GM1766571Courtesy of GENERAL MOTORS CORP.
  7. Install the ground strap to the frame. Ensure that the anti rotation tab is inserted into the hole in the frame.
  8. Install the fuel fill hose ground strap bolt and tighten to 9 N.m (80 lb in).
  9. Install the left rear pickup box wheelhouse liner. Refer to Pickup Box Wheelhouse Liner Replacement .
  10. Lower the vehicle.
  11. Refill the fuel tank.
  12. Install the fuel fill cap.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.