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HOMESERVICE MANUALSGMC1999FORWARD CONTROL 5.7 R, AUTOMATICREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 808 (BODY FRONT END)REPAIR INSTRUCTIONSFENDER REPLACEMENT - FRONTINSTALLATION PROCEDURE
1999 GMC Forward Control 5.7 R, Automatic

Installation Procedure

1999 GMC Forward Control 5.7 R, AutomaticSECTION Installation Procedure
WARNING: This page is about a different car, the 2003 Buick Regal and 2003 Buick Century. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the fender to the vehicle.
    NOTE: Use the correct fastener in the correct location. Replacement fasteners must be the correct part number for that application. Fasteners requiring replacement or fasteners requiring the use of thread locking compound or sealant are identified in the service procedure. Do not use paints, lubricants, or corrosion inhibitors on fasteners or fastener joint surfaces unless specified. These coatings affect fastener torque and joint clamping force and may damage the fastener. Use the correct tightening sequence and specifications when installing fasteners in order to avoid damage to parts and systems.
  2. Install the bolts to the fender at the front compartment side rail.

    Tighten 

    Tighten the bolts to 6 N.m (53 lb in).

    3. Fig 1: Installing Bolts To Fender At Front Compartment Side Rail
    G01587865Courtesy of GENERAL MOTORS CORP.
  3. Install the bolts to the fender at the rocker panel.

    Tighten 

    Tighten the bolts to 6 N.m (53 lb in).

    4. Fig 2: Installing Bolts To Fender At Rocker Panel
    G01587866Courtesy of GENERAL MOTORS CORP.
  4. Install the bolts to the fender at the door hinge pillar.

    Tighten 

    Tighten the bolts to 10 N.m (89 lb in).

    5. Fig 3: Installing Bolts To Fender At Door Hinge Pillar
    G01587867Courtesy of GENERAL MOTORS CORP.
  5. Install the bolts to the fender at the lower engine compartment side rail.

    Tighten 

    Tighten the bolts to 5 N.m (44 lb in).

  6. Install the washer solvent container (right fender). Refer to WASHER SOLVENT CONTAINER REPLACEMENT in Wipers/Washer Systems.
  7. Install the front fender liner. Refer to FRONT FENDER LINER REPLACEMENT  .
  8. Install the hood hinge. Refer to HOOD HINGE REPLACEMENT  .
  9. Install the hood. Refer to HOOD REPLACEMENT  .
  10. Install the rocker finish panel. Refer to MOLDING REPLACEMENT - ROCKER PANEL .
  11. Install the headlamp. Refer to HEADLAMP ASSEMBLY OR HEADLAMP BULB AND/OR CORNERING, SIDEMARKER, PARK, TURN SIGNAL BULB REPLACEMENT in Lighting Systems.
  12. Install the body side molding, if required. Refer to MOLDING REPLACEMENT - BODY SIDE in Exterior Trim.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.