Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSGMC1999FORWARD CONTROL 5.7 R, AUTOMATICREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 802 (ENGINE EXHAUST SYSTEM)REPAIR INSTRUCTIONSEXHAUST SEAL REPLACEMENT (3.8L)INSTALLATION PROCEDURE
1999 GMC Forward Control 5.7 R, Automatic
Installation Procedure
1999 GMC Forward Control 5.7 R, AutomaticSECTION Installation Procedure
WARNING: This page is about a different car, the 2003 Buick Regal and 2003 Buick Century. However, it is still accessible from the selected car via links, so may be relevant.
- Install the exhaust manifold pipe gasket.
- Install the exhaust system to the original position
- Install the catalytic converter exhaust hangers.
- Remove the support from the exhaust system.NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
- Install the exhaust manifold pipe nuts to the exhaust manifold pipe studs.
Tighten
Tighten the nuts to 35 N.m (26 lb ft).
- Inspect the exhaust system for leaks and underbody contact.
- Lower the vehicle.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.