Installation Procedure

1999 GMC Forward Control 5.7 R, AutomaticSECTION Installation Procedure
WARNING: This page is about a different car, the 2003 Buick Regal and 2003 Buick Century. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the exhaust crossover pipe.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  2. Install the exhaust crossover pipe nuts.

    Tighten 

    Tighten the nuts to 25 N.m (18 lb ft).

    Fig 1: Installing Exhaust Crossover Pipe & Nuts
    G01969182Courtesy of GENERAL MOTORS CORP.
  3. Install the exhaust crossover heat shield.
    Fig 2: Installing Exhaust Crossover Heat Shield & Bolts
    G01969183Courtesy of GENERAL MOTORS CORP.
  4. Install the exhaust crossover heat shield bolts.

    Tighten 

    Tighten the bolts to 10 N.m (89 lb in).

  5. Install the thermostat bypass pipe. Refer to THERMOSTAT BYPASS PIPES REPLACEMENT in Engine Cooling.
  6. Install the air cleaner intake duct. Refer to AIR CLEANER INTAKE DUCT in Removal & Installation - A/T.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.