Output Shaft: Removal

1999 GMC Forward Control 5.7 R, AutomaticSECTION Removal
WARNING: This page is about a different car, the 2002 Pontiac Grand Prix. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the case extension housing. See CASE EXTENSION HOUSINGΒ  . Disconnect the left drive axle from the transaxle. See appropriate article in DRIVE AXLES.
  2. Rotate the differential carrier until the end of the output shaft can be seen and the differential pinion shaft (701) is in a horizontal position. See Fig 1 .
  3. Place the Snap Ring Tool (J-42562) between the end of the output shaft and the differential pinion shaft. Using a hammer, hit the end of the axle removal tool in order to compress the output shaft compression ring (512) and push the output shaft through the differential side gear.
  4. Remove the differential carrier (700). See Fig 2 . Using snap ring pliers remove the compression ring (512) from the output shaft.
  5. Remove the output shaft through the left wheel opening. See Fig 3 . Inspect the output shaft (510) for the following: stripped splines, damaged retainer ring groove or a damaged bushing journal. See Fig 4 .
Fig 1: Identifying Differential Pinion Shaft
G99G54979Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
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  • β€’ You are not confident in the next step or safety outcome.