Installation Procedure

1999 GMC Forward Control 5.7 R, AutomaticSECTION Installation Procedure
WARNING: This page is about a different car, the 2003 Pontiac Grand Prix. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the exhaust manifold pipe gasket.
  2. Install the exhaust system to the original position.
    Fig 1: Installing Exhaust Manifold Pipe Gasket
    G02080706Courtesy of GENERAL MOTORS CORP.
  3. Install the catalytic converter exhaust hangers.
    Fig 2: Installing Catalytic Converter Exhaust Hangers
    G02080707Courtesy of GENERAL MOTORS CORP.
  4. Remove the support from the exhaust system.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  5. Install the exhaust manifold pipe nuts to the exhaust manifold pipe studs.

    TightenΒ 

    Tighten the nuts to 35 N.m (26 lb ft).

  6. Inspect the exhaust system for leaks and underbody contact.
  7. Lower the vehicle.
    Fig 3: Installing Exhaust Manifold Pipe Nuts To Exhaust Manifold Pipe Studs
    G02080708Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.