Engine Block Assemble

1999 GMC Forward Control 5.7 R, AutomaticSECTION Engine Block Assemble
WARNING: This page is about a different car, the 2004 Pontiac Aztek and 2004 Buick Rendezvous. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Engine Oil Pressure Switch
    GM186993Courtesy of GENERAL MOTORS CORP.
  1. Apply sealer GM P/N 12346004, (Canadian P/N 10953480) or the equivalent to the oil pressure switch threads.
  2. NOTE: Refer to Fastener Notice in Cautions and Notices.
  3. Install the engine oil pressure switch.

    Tighten:Β  Tighten the engine oil pressure switch to 16 N.m (12 lb ft).

  4. Fig 2: Removing Knock Sensor
    GM187001Courtesy of GENERAL MOTORS CORP.
  5. Apply sealer GM P/N 12346004, (Canadian P/N 10953480) or the equivalent to the knock sensor threads.
  6. Install the knock sensor.

    Tighten:Β  Tighten the knock sensor to 19 N.m (14 lb ft).

  7. Fig 3: Front Oil Gallery Plugs
    GM55266Courtesy of GENERAL MOTORS CORP.
  8. Apply sealer GM P/N 12346004, (Canadian P/N 10953480) or the equivalent to the front oil gallery plug threads (1 and 2).
  9. Install the front oil gallery plug (1).

    Tighten:Β  Tighten the oil gallery plug (1) to 19 N.m (14 lb ft).

  10. Install the front oil gallery plug (2).

    Tighten:Β  Tighten the oil gallery plug (2) to 33 N.m (24 lb ft).

  11. Fig 4: Locating Rear Oil Gallery Plugs
    GM623047Courtesy of GENERAL MOTORS CORP.
  12. Apply sealer GM P/N 12346004, (Canadian P/N 10953480) or the equivalent to the rear oil gallery plug threads (1 and 4).
  13. Install the rear oil gallery plugs (1 and 4).

    Tighten:Β  Tighten the oil gallery plugs (1 and 4) to 19 N.m (14 lb ft).

  14. Install the rear oil gallery plugs (2 and 3).

    Tighten:Β  Tighten the oil gallery plugs (2 and 3) to 33 N.m (24 lb ft).

  15. Apply sealer GM P/N United States 12346004, GM P/N Canada 10953480 or the equivalent to the engine block plugs.
  16. Install the remaining engine block plugs.
  17. Fig 5: Locating Left Coolant Drain Plug
    GM187087Courtesy of GENERAL MOTORS CORP.
  18. Apply sealant GM P/N 12346004, (Canadian P/N 10953480) or the equivalent to the coolant drain plug threads.
  19. Install the left coolant drain plug.

    Tighten:Β  Tighten the coolant drain plug to 19 N.m (14 lb ft).

  20. Fig 6: Locating Right Coolant Drain Plug
    GM187088Courtesy of GENERAL MOTORS CORP.
  21. Apply sealant GM P/N 12346004, (Canadian P/N 10953480) or the equivalent to the coolant drain plug threads.
  22. Install the right coolant drain plug.

    Tighten:Β  Tighten the coolant drain plug to 19 N.m (14 lb ft).

RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.