Installation Procedure

1999 GMC Forward Control 5.7 R, AutomaticSECTION Installation Procedure
WARNING: This page is about a different car, the 2003 GMC Sonoma, 2003 GMC Jimmy, 2003 Chevrolet S10 Pickup, and 2003 Chevrolet Blazer. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the pitman arm to the pitman arm shaft.
    NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  2. Install the pitman arm washer and nut to the pitman arm shaft.

    Tighten 

    Tighten the pitman arm shaft nut to 250 N.m (185 lb ft).

  3. Install the relay rod ball stud to the pitman arm. Ensure the seal is on the stud.
    Fig 1: Installing Pitman Arm Washer & Nut To Pitman Arm Shaft
    G01467380Courtesy of GENERAL MOTORS CORP.
  4. Seat the taper using J 29193  or J 29194  .

    Tighten 

    Tighten J 29193  or J 29194  to 62 N.m (48 lb ft).

  5. Remove J 29193  or J 29194  from the relay rod ball stud.
  6. Install the new nut to the relay rod ball stud.

    Tighten 

    Tighten the relay rod ball stud nut to 83 N.m (61 lb ft).

  7. Lower the vehicle.
    Fig 2: Tightening Relay Rod Ball Stud Nut
    G01467381Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.