EGR Valve Pipe: Removal

1999 GMC Forward Control 5.7 R, AutomaticSECTION Removal
WARNING: This page is about a different car, the 2003 Pontiac Aztek and 2003 Buick Rendezvous. However, it is still accessible from the selected car via links, so may be relevant.
  1. Turn the ignition off. Apply the parking brake. Raise the front of the vehicle approximately 4" (100 mm) with a floor jack. Remove the two front frame bolts. Do not lower the frame and powertrain more than 4" (100 mm) Slowly lower the frame and powertrain approximately 4" (100 mm) from the underbody rails in order to gain access to the EGR pipe.
  2. Place two jack stands beneath the frame to prevent any movement of the frame and powertrain assembly. Remove the EGR pipe bolt and the EGR pipe from the EGR valve. See Fig 1 . Loosen the EGR pipe nut in order to remove the EGR pipe from the exhaust manifold. Remove the EGR pipe.
Fig 1: Removing/Installing EGR Pipe
G00217070Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.