Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSGMC1999FORWARD CONTROL 5.7 R, AUTOMATICREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 181 (ENGINE CONTROLS - SELF-DIAGNOSTICS - 2.2L)DIAGNOSTIC TESTSDTC P0420: CATALYST SYSTEM EFFICIENCY BELOW THRESHOLDDIAGNOSTIC PROCEDURES
1999 GMC Forward Control 5.7 R, Automatic
Diagnostic Procedures
1999 GMC Forward Control 5.7 R, AutomaticSECTION Diagnostic Procedures
WARNING: This page is about a different car, the 2003 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
- Perform diagnostic system check - engine controls. See DIAGNOSTIC SYSTEM CHECK - ENGINE CONTROLS under SELF-DIAGNOSTIC SYSTEM. After performing diagnostic system check - engine controls, go to next step.
- Observe the DTC information on the scan tool. Are there any other component DTCs set? If yes, go to DIAGNOSTIC TROUBLE CODE DEFINITIONS . If no, go to next step.
- Allow engine to reach operating temperature. Ensure closed-loop operation is achieved. Increase the engine speed to 1500 RPM for one minute. Monitor the HO2S 1 and the HO2S 2 voltage parameters with a scan tool. Is the HO2S 2 voltage parameter as active as the HO2S 1 voltage parameter? If yes, go to step 5. If no, go to next step.
- Clear the DTCs with a scan tool. Start engine. Operate the vehicle within the Conditions for Running the DTC. See CONDITIONS FOR RUNNING DTC . You may also operate the vehicle within the conditions that you observed from the Freeze Frame/Failure Records. Did DTC P0420 set? If yes, go to next step. If no, go to DIAGNOSTIC AIDS .
- Visually and physically inspect the three-way catalytic converter for dents or damage, severe discoloration caused by excessive temperatures, holes or punctures, or internal rattles caused by a damaged catalyst element. Did you find a condition? If yes, go to step 9. If no, go to next step.
- Visually inspect the exhaust system for leaks, physical damage, loose or missing hardware, or HO2S 2 for proper torque. Did you find and correct the condition? If yes, go to step 10. If no, go to next step.
- Visually inspect the catalyst monitor HO2S 2 for pigtail and wiring harness making contact with the exhaust or any good ground, or road damage. Did you find a condition? If yes, go to step 8. If no, go to step 9.
- Replace HO2S 2. After replacing sensor, go to step 10.
- After replacing TWC converter, go to next step.
- Using scan tool, clear DTCs. Turn ignition off for 30 seconds. Operate vehicle within the conditions for running the DTC. See CONDITIONS FOR RUNNING DTC . You may also operate vehicle within the conditions observed from the Freeze Frame/Failure Records. Did the DTC fail this ignition? If yes, go to step 2. If no, go to next step.
- With a scan tool, observe the stored information, Capture Info. Does the scan tool display any DTCs that you have not diagnosed? If yes, see DIAGNOSTIC TROUBLE CODE DEFINITIONS . If no, system is okay.
NOTE:
Verify that the TWC converter is a high quality part that meets the OEM specifications.
NOTE:
Locate and repair the cause of the TWC converter failure before installing the replacement converter.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.