Case Extension Housing: Removal

1999 GMC Forward Control 5.7 R, AutomaticSECTION Removal
WARNING: This page is about a different car, the 2003 Buick Regal and 2003 Buick Century. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect the negative battery cable. Raise and support the vehicle. Disconnect the right drive axle from the transaxle. See appropriate AXLE SHAFTS article in DRIVELINE/AXLES.
  2. Remove transaxle brace. See TRANSAXLE BRACEΒ  . Remove the vehicle speed sensor. See VEHICLE SPEED SENSORΒ  .
  3. Remove the case extension housing bolts. See Fig 1 . Remove the case extension housing with axle seal and the O-ring. Inspect the case extension for the following conditions:
    • Damaged or porous sealing surface for the case extension seal.
    • Damaged or porous sealing surface for the vehicle speed sensor.
    • Damaged or porous sealing surface for the right drive axle oil seal.
    • Damaged or porous sealing surface for the case extension housing.
    • Damaged or worn differential carrier bushing or output shaft bearing.
    • Damaged bolt holes.
    • Inspect the drive axle seal and replace if necessary.
Fig 1: Removing & Installing Case Extension
G00057607Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.