Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSGMC1995C3500 HD 6.5 F, AUTOMATICREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 62 (ENGINE CONTROLS - REMOVE/INSTALL/OVERHAUL - 5.9L DIESEL)AIR INDUCTION SYSTEMINTERCOOLER (CHARGE AIR COOLER)REMOVAL
1995 GMC C3500 HD 6.5 F, Automatic
INTERCOOLER (Charge Air Cooler): Removal
1995 GMC C3500 HD 6.5 F, AutomaticSECTION Removal
WARNING: This page is about a different car, the 1995 Dodge Pickup and 1995 Dodge Cab & Chassis. However, it is still accessible from the selected car via links, so may be relevant.
- Remove grille. Remove front support bracket, located above center of intercooler. On A/C-equipped models, discharge A/C system using approved refrigerant recovery/recycling equipment.
- Disconnect and plug hoses and openings at condenser. Remove condenser. On all models, remove intercooler inlet and outlet ducts. See Figure. Remove intercooler bolts. Pivot intercooler forward and upward to remove.
RENDER: 1.0x
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.