Leakage Test

1992 GMC Magnavan 5.7 KSECTION Leakage Test
  1. Open tester shutoff valve 3/4 to 1 3/4 turns from closed position. Blow dry injector nozzle tip. Slowly depress tester lever until pressure gauge reads 1400 psi (98 kg/cm2 ). Maintain pressure for 10 seconds and observe injector nozzle tip.
  2. A drop may form on end of injector nozzle, but should not fall off within a 10 second period. Replace injector nozzle if a drop of test fluid falls from tip during the 10 second period. See Fig 1. Release tester pressure.
Fig 1: Injection Nozzle Leakage Test
G90A15743Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.