Throttle Position Sensor (TPS) Adjustment

1984 GMC Value Van P3500, 6.2 J, Automatic, 475/M40SECTION Throttle Position Sensor (TPS) Adjustment
NOTE: This procedure only applies to California models. DO NOTΒ  use for Federal vehicles as they don't have a TPS
  1. DO NOTΒ  readjust the TPS unless the TPS is not adjusted correctly or it is necessary to replace the air horn assembly, float bowl, TPS sensor or TPS adjustment screw.
  2. Using a 5/64" drill bit, drill a 1/16" to 1/8" deep hole in aluminum plug covering TPS adjustment screw. Use care not to damage screw head. See Fig 1 .
  3. Start a No. 8 1/2" long self-tapping screw in drilled hole turning screw in only far enough to ensure good thread engagement. Using a screw driver between screw head and air horn, pry out plug.
  4. Using tool (J-28696), remove TPS adjustment screw. Connect digital voltmeter from TPS connector center terminal (B) to bottom terminal (C).
  5. Turn ignition on, engine stopped, and A/C off. Install TPS adjustment screw to obtain specified TPS voltage.
  6. Install new plug in air horn. If new plug not available, use Delco Threadlock Adhesive X-10 on screw threads. Adjust voltage, as in step 5).
Fig 1: TPS Adjustment Screw Location for E4ME Plug must be drilled out to adjust screw.
G8363
TPS VOLTAGE ADJUSTMENT

Engine Voltage
TPS .41V
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
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  • β€’ You are not confident in the next step or safety outcome.