Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Fuel Injection Pump: Notes
The engine driven fuel injection pump increases fuel rail pressure to the desired level to support fuel injection requirements. Unlike conventional port fuel injection systems, with direct injection the desired fuel rail pressure ranges widely over operating conditions. The pump receives fuel from the fuel pump (FP) assembly, increases the fuel pressure from approximately 448 kPa (65 psi) to a variable pressure up to 20 MPa (2900 psi), and delivers it to the fuel rails. The fuel injection pump is driven by a dedicated intake camshaft lobe and is located on top of the engine.
The fuel volume regulator is a solenoid valve permanently mounted to the pump assembly. The PCM commands the fuel volume regulator to meter in a specified fuel volume with each pump stroke. The PCM regulates the fuel volume entering the rail to achieve the desired fuel rail pressure.
The fuel volume regulator control is synchronous to the cam position on which the pump is mounted. The fuel volume regulator control takes into account that camshaft phasing varies during engine operation for purposes of valve control.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.