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HOMESERVICE MANUALSFORD2021EDGE SE, 4WDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT VARIANT/TRIMSECTION 8 (ENGINE - 2.7L ECOBOOST (238KW/324PS) REMOVAL AND INSTALLATION(PT2), DISASSEMBLY AND ASSEMBLY)REMOVAL AND INSTALLATIONINTAKE MANIFOLDINSTALLATION
2021 Ford Edge SE, 4WD

Intake Manifold: Installation

2021 Ford Edge SE, 4WDSECTION Installation
WARNING: This page is about a different variant/trim than selected.
NOTE: If the engine is repaired or replaced because of upper engine failure, typically including valve or piston damage, check the intake manifold for metal debris. If metal debris if found, install a new intake manifold. Failure to follow these instructions can result in engine damage.
  1. Install the gaskets.
    GFD594314Courtesy of FORD MOTOR COMPANY
  2. Install the intake manifold and tighten the bolts.

    Torque : 89 lb.in (10 Nm)

    Fig 1: Intake Manifold Tightening Sequence
    GFD594315Courtesy of FORD MOTOR COMPANY
  3. Attach the engine wiring harness and vacuum hose retainers.
    GFD594311Courtesy of FORD MOTOR COMPANY
    • Connect the engine wiring harness electrical connectors and attach the harness and vacuum hose retainers.

    • Slide the insulator down to cover the CHT electrical connector.

    GFD594162Courtesy of FORD MOTOR COMPANY
  5. Attach the wiring harness retainers.
    GFD594310Courtesy of FORD MOTOR COMPANY
    1. Position the vacuum harness pressure sensor and install the bolt.

      Torque : 62 lb.in (7 Nm)

    2. Connect the wiring harness electrical connectors.
    3. Attach the wiring harness and vacuum harness retainers.
    GFD594047Courtesy of FORD MOTOR COMPANY
  7. Connect the engine wiring harness electrical connectors and retainers.
    GFD594046Courtesy of FORD MOTOR COMPANY
  8. Connect the vacuum tube quick release couplings. Refer to: QUICK RELEASE COUPLING
    GFD594002Courtesy of FORD MOTOR COMPANY

    • Connect the crankcase pressure sensor electrical connector.

    GFD594309Courtesy of FORD MOTOR COMPANY
    1. Slide the EVAP purge valve onto the intake manifold mounting tab.
    2. Connect the EVAP purge valve electrical connector.
    3. Connect the EVAP tube quick release coupling. Refer to: QUICK RELEASE COUPLING
    GFD594163Courtesy of FORD MOTOR COMPANY

    • Connect the throttle body electrical connector and wiring harness retainer.

    GFD594057Courtesy of FORD MOTOR COMPANY
  12. Install the upper CAC outlet pipe and tighten the clamps.

    Torque : 48 lb.in (5.4 Nm)

    GFD594308Courtesy of FORD MOTOR COMPANY
  13. Install the upper RHCAC intake pipe. Refer to: CHARGE AIR COOLER (CAC) INTAKE PIPE
    1. Install the engine appearance cover and the nut.

      Torque : 42 lb.in (4.8 Nm)

    2. Install the bolt.

      Torque : 93 lb.in (10.5 Nm)

    GFD593995Courtesy of FORD MOTOR COMPANY
  15. Connect the battery ground cable. Refer to: BATTERY DISCONNECT AND CONNECT
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.