Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Transfer Case - Vehicles With: Electronic Shift Transfer Case: Notes
For information on Ford Color Coded Illustrations refer to OEM COLOR CODING .
Special Tool(s) / General Equipment
| 205-153 (T80T-4000-W) Handle | |
|---|---|
| 205-293 (T89P-4850-A) Installer, Differential Oil Seal TKIT-1989-F TKIT-1989-FM TKIT-1989-LM TKIT-1989-FLM |
|
| 205-504 Installer, Halfshaft Pilot Bearing TKIT-2002N-F/FM TKIT-2002N-FLM TKIT-2002N-LM |
|
| 307-318 Remover, Stator Bearing TKIT-1994-FMH/FLMH TKIT-1994-LMH/MH TKIT-1994-FH |
|
| 307-549 Installer, Shift Shaft Fluid Seal TKIT-2005D1-F1 |
|
| 307-582A Cover Axle Seal Installer TKIT-2008AS-FLM |
|
| 308-047 (T77F-1102-A) Remover, Bearing Cup | |
| 308-085 (T83T-7025-C) Installer, Input Shaft Bearing TKIT-1983-F TKIT-1983-FLM TKIT-1983-FX |
|
| 308-249 (T96T-7127-A) Installer, Input Shaft Oil Seal TKIT-1996-F/FM TKIT-1996-FLM2 |
|
| 308-250 (T96T-7127-B) Installer, Output Shaft Oil Seal TKIT-1996-F/FM TKIT-1996-FLM2 |
|
| Slide Hammer | |
| Adjustable Mounting Arm | |
| Spatula |
Materials
| Name | Specification |
|---|---|
| Motorcraft® Ultra Silicone Sealant TA-29 | WSS-M4G323-A8 |
NO RELATED
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.