Engine Front Cover: Removal

2021 Ford Edge SE, 4WDSECTION Removal
WARNING: This page is about a different car, the 2021 Ford F-150. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces that enters the oil passages, coolant passages or the oil pan, may cause engine failure.
  1. With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview .
  2. Remove the engine appearance cover retainers, release the engine appearance cover from the rear retainers and then remove the engine appearance cover.
    GFD554819Courtesy of FORD MOTOR COMPANY
  3. Release the fuel system pressure. Refer to: Fuel System Pressure Release .
  4. Remove the following items:

    1. Remove the undershields. Refer to: Engine Front Undershield . Refer to: Engine Rear Undershield .
    2. Remove the charge air cooler outlet pipe. Refer to: Charge Air Cooler (CAC) Outlet Pipe .
    3. Remove the LH valve cover. Refer to: Valve Cover LH .
    4. Remove the RH valve cover. Refer to: Valve Cover RH .
    5. Remove the thermostat housing. Refer to: Thermostat Housing .
    6. Remove the coolant pump. Refer to: Coolant Pump .
    7. Remove the crankshaft front seal. Refer to: Crankshaft Front Seal .
    8. Remove the A/C compressor. Refer to: Air Conditioning (A/C) Compressor - 3.5L EcoBoost (BM) .

  5. Remove the oil pan plug and drain the engine oil. Use the General Equipment: Oil Drain Equipment

    Torque: 20 lb.ft (27 Nm)

    GFD554820Courtesy of FORD MOTOR COMPANY
  6. Remove and discard the engine oil filter. Use the General Equipment: Oil Drain Equipment
    GFD554821Courtesy of FORD MOTOR COMPANY
  7. Disconnect the A/C compressor electrical connector.
    GFD554822Courtesy of FORD MOTOR COMPANY
  8. Remove the bolt and position the wire harness bracket.
    GFD554823Courtesy of FORD MOTOR COMPANY
  9. Remove the fasteners and position the wiring harness aside.
    GFD554824Courtesy of FORD MOTOR COMPANY
  10. Remove the bolts and the accessory drive belt tensioner.
    GFD554825Courtesy of FORD MOTOR COMPANY
  11. Disconnect the starter generator electrical connector, position the B+ wire protective cover and remove the nut and the B+ wire.
    GFD554826Courtesy of FORD MOTOR COMPANY
  12. Remove the nut, bolt and the starter generator.
    GFD554827Courtesy of FORD MOTOR COMPANY
  13. Remove the starter generator stud.
    GFD554828Courtesy of FORD MOTOR COMPANY
  14. Disconnect the electrical connector, remove the bolts and position cabin heater coolant pump aside.
    GFD554829Courtesy of FORD MOTOR COMPANY
  15. Disconnect the oil pump electrical connector, detach the pin-type retainers and position the wire harness aside.
    GFD554830Courtesy of FORD MOTOR COMPANY
  16. Disconnect the generator wiring from the engine front cover.
    GFD554831Courtesy of FORD MOTOR COMPANY
  17. Remove the nut and position out the transmission cooler tube bracket.
    GFD554832Courtesy of FORD MOTOR COMPANY
  18. Position out the engine wiring harness.
    GFD554833Courtesy of FORD MOTOR COMPANY
  19. Remove the transmission cooler bracket stud.
    GFD554834Courtesy of FORD MOTOR COMPANY
  20. Remove the engine front cover bolts.
    GFD554305Courtesy of FORD MOTOR COMPANY
  21. Using a pry tool on the pry pads shown, remove the engine front cover.
    GFD554306Courtesy of FORD MOTOR COMPANY
  22. Using the special tools, remove the engine front cover to coolant pipe seal and discard. Use Special Service Tool: 205-150 (T80T-4000-S) Installer, Spindle Bearing., 205-153 (T80T-4000-W) Handle.
    GFD554307Courtesy of FORD MOTOR COMPANY
  23. Using the special tools, remove and discard the oil pump electrical connector seal and discard. Use Special Service Tool: 205-153 (T80T-4000-W) Handle.Install Special Service Tool: 205-142 (T80T-4000-J) Installer, Differential Bearing Cone.
GFD554308Courtesy of FORD MOTOR COMPANY
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.